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  • Buying a 2002 Part 1
  • Under the hood
  • Engines
  • Cooling system
  • Carburetor and fuel injection
  • Smog

    Engines
    The engines in these cars can go for a long time and are very durable. Most of the areas needing repair are in the cylinder head. The most serious problems to look for are strange noises and/or smoke. Most noise can be described as minor or major. A minor and common noise is valves that are out of adjustment and cause a rattling sound. A major noise is a knocking noise, which can indicate a rod bearing going bad, necessitating removing the engine for proper repair. There are lots of other noises that can be caused by a car simply being out of tune.

    Cooling system
    2002s have a reputation for having cooling system problems that is simply not true if the car is maintained properly. True, the water pump is best replaced every once in a while, and along with it, the thermostat is next in line. Also check the drive belt; is it full of cracks? But the radiator is the big one, though, and is often old enough that it's cooling properties have been reduced. A good cleaning out or recoring usually takes care of the problem. A quick look inside the radiator should tell you something. The coolant inside should be a bright color rather than a watered down or brownish color.


    This is a downdraft carburator with an aftermarket air filter.
    Photo: Mike Bruce still from video.
    Carburetor and fuel injection

    On the top of the engine, problems with the carburetors can be the result of a multitude of ills. Many people have done away with the little one barrel Solex that came with the older cars, even though it's quite durable. With a rebuild, it can often be made to work surprisingly well. The later cars have the two barrel Solex, and these seem to cause more problems and usually end up being replaced with a Weber. The round factory air filter housing can be modified to fit the aftermarket carburetors, and it usually works better than the undersized chrome units as it's designed to flow more air at higher rpms, which is how these engines were designed to work.
    Find out more in our article Carb Chat


    A look under the hood of a 2002 tii. The black cylindrical object in the foreground is the air filter housing.
    Photo: Mike Bruce still from video.

    The tii, on the other hand, has the Kugelfischer injection pump, and it is very well engineered. Most problems with a tii injection system are usually due to the car being allowed to sit for a long period of time or the injection system being out of tune. Sitting is not good for an injection system, as the rubber seals will dry and shrink, and corrosion can form on delicate parts. If the injection system is running well, a good rule of thumb is to leave it alone and concentrate elsewhere on the car. Many mechanics are not familiar enough with mechanical fuel injection to tune it properly. The factory tii airbox is desirable to have on the car, since it's specifically designed for the engine and most replacements do nothing to help the performance.

    Smog
    One area on the engine that's easy to forget is the smog equipment, especially on later cars (1974-1976). If the state you live in doesn't require emissions testing, you probably won't need to worry too much. If you are cursed with having to pass strict emissions tests, you will have to deal with finding all the proper parts and having them in working order. Many states with strict requirements require the car to be tested when it is registered or sold.

     

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