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Outside the Box
After the stock engine in his '75 died, Tom Pappenhagen of
Wilmington, Delaware,
swapped a tii engine into it, incorporated the tii gas tank and
rigged up an electric fuel
pump.
Tom's advice:
- Pull the engine and transmission as a pair. It's very difficult to
mate them in the car.
- The fuel pump doesn't have to be mounted below the tank, but mount
it safely.
- Take your time, and do it right the first time.
Ever consider putting an M3 engine into your 02? Milton Wilson of Bryan/College
Station, Texas, did just that, putting an S14 from an '88 E30 M3 into
his tii. He obtained
the engine from Motorsports Imports in New Hampshire and did the swap
himself with
help from Dave Varco's M2 guide and conversations with Pete McHenry,
Ben Thongsai,
Ian Dickerson and Daniel Cooper.
His advice:
- Plan it, collect the parts, do the deed.
- Spend time with cars with the same swap before you start. There
are options, and
some solutions are much more elegant than others.
- Upgrade brakes and suspension first.
- Pick a car that doesn't otherwise have high collector's value.
- Buy your motor carefully.
Or Pay Ben Thongsai of bimmers.com to do the swap. Gary Bossert's M2 is still the
cleanest M3--into--2002 swap I've heard of.
 Gary Bossert's M3 engine
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Gary Bossert of Tewksbury, New Jersey, put the engine from his M3
race car into his 02
with help from friends Ben Thongsai and Filippo Morelli. During the swap, he
incorporated a 5--speed overdrive and a 3.90 limited slip from a 320
as well as an electric
fan and other odds and ends.
Gary's advice:
- Don't use a kit. I bought one, and it sucked. We scrapped
everything from it.
- If you aren't a DIYer, bring the project to someone who's done the
job. Save a lot of
aggravation in the long run.
- If you install a used engine, make sure it has new gaskets, seals,
etc., before you put it
in or you'll be asking for leaks.
- Don't try to do the whole job in a weekend unless you plan to stay
up until 3 a.m.
every night and have expert help.
- The first time you drive it, the grin is difficult to wipe off of your face.
Tips from Da Man
Ben Thongsai of bimmers.com stands out as an expert on engine swaps. Just
read the advice from Milton Wilson and Gary Bossert to confirm that. From the
man himself, here are five tips to consider before doin' the swap:
- Budget about twice as much as you think it will cost. You might get close.
- Do it right the first time. Put in the proper parts, rebuild the engine if
necessary, reinforce/replace any needed parts. It will save a lot of work and
frustration later.
- Figure out where you want to end up before you start. If you want a
screaming 250HP engine, an S14 swap will probably be the best path to take.
If you want a smooth, torquey motor that pulls off the line well, consider
the M20 small--6 swap. If you just want some added power, a light buildup of
the ol' M10 is the cheapest and easiest.
- Don't forget the suspension, brakes and tires that the added power will
need. Going faster doesn't do much good if you can't keep it under control.
- Most of the time, it helps the difficulty/pocketbook to do the swap in
stages. Do the trans swap, radiator upgrade, exhaust, battery relocation,
etc., first before swapping the actual engine. It spreads out the work and
cost into more manageable pieces.
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Amy K. Hooper lives with Tank
Girl, her '72 02, in Costa Mesa, Calif.
Have you swapped your engine? Share your experiences with us: ba02_mail@yahoo.com
We had help from
Eric Leung ehl@oz.net
Ben Thongsai ben@bimmers.com
And all the contributors to this article:
Gary Bossert
Don Cicchetti donchris@tns.net
Dave Gee dgee@netcom.com
Tom Pappenhagen pappentl@aol.com
Milton Wilson milton3@tamu.edu
Chris Wiscavage wisco@bicycleoutfitter.com
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